Burburiyaha sare ee VSI ee Samaynta Ciidda Hufnaanta Sare leh iyo Isku-darka qaabaynta Hawlaha Macdanta iyo Dhismaha
Burburiyaha sare ee VSI - Dulmarka Qalabka
Taxanaha DLVSI ee Saamaynta Saamaynta Toosan waa jiilka soo socda ee ciid samaynta iyo isku-dar-qaabaynta aaladda xudunta u ah ee lagu sameeyay tignoolajiyada Jarmalka oo ay taageerto shatiyo madaxbannaan oo badan. Isku dhafka seddexda nooc ee burburinta hal mashiin, burburiyaha VSI-ga wuxuu noqday qalabka lagama maarmaanka u ah ciidda caalamiga ah iyo warshadaha dhagaxa, bixinta awoodaha wax soo saarka ee 250 ilaa 1,000 t / h ee codsiyada kala duwan oo ay ku jiraan burburinta birta, farsamaynta macdanta aan birta ahayn, wax soo saarka ciidda macmalka ah, diyaarinta walxaha dhismaha, iyo daaweynta birta. Waxay wax ka qabataa walxo jajaban oo leh Mohs adag oo ka hooseeya 9, taasoo ka dhigaysa mid ku habboon granite, basalt, limestone, dhagax webiga, quartzite, dabada birta, iyo isku darka la midka ah.
Naqshadda rotor-ka-mut-mug-dheer waxay kordhisaa wax-soo-saarka walxaha iyada oo la siinayo fursado burburin dheeraad ah oo qolka dhexdiisa ah oo loogu talagalay qaabka qaybta sare. Naqshadaynta madaxa dubbe ee isku dhafan waxay awood u siinaysaa beddelka shakhsi ahaaneed ee ku salaysan xaaladaha xidhashada, yaraynta kharashyada hawlgalka ee socda. Nidaamka sifaynta saliidda oo leh qaboojin otomaatig ah, kuleyl, iyo PLC-koontarool caqli-gal ah ayaa hubiya hawlgal lagu kalsoonaan karo oo lagu kalsoonaan karo dhammaan shuruudaha, halka labada-matoorada ay bixiyaan gudbinta korantada hufan oo hufan dhammaan xaaladaha wax soo saarka.
Laba qaab oo shaqo oo la dooran karo ayaa la qabsanaya sifooyin kala duwan: Qaab-dhagax-dhagax-dhagax oo loogu talagalay alaabada aadka u jilicsan sida basalt - halkaasoo alaabtu ay ku dhacdo dahaarka gudaha halkii ay ka ahaan lahaayeen qaybaha birta, yaraynta wasakheynta birta iyo dayactirka waqtiga - iyo qaabka Stone-on-Iron ee agabka hoose ee abrasion sida nuurad - halkaasoo saameynta tooska ah ee ka soo horjeeda anvils adag ay keento hufnaanta ugu badan ee xirashada.
Burburiyaha sare ee VSI - socodka geedi socodka
Talaabada 1-aad - Quudinta Walxaha Isku-darka hore loo shiiday ee laga soo bilaabo bur-buriyeyaasha daanka kore, kuwa kolayga, ama burburiyaha saameynta dubbaha waxaa lagu keenaa quudiyaha macdanta gudaha godka burburiyaha VSI. Cabbirka quudinta ugu badan waxay u dhaxaysaa 50 mm ilaa 200 mm iyadoo ku xidhan qaabka qaabaynta.
Tallaabada 2 - Qalabka Dardargelinta Rotor-ka wuxuu galaa rotor-ka-xawaaraha sarreeya halkaas oo xoogga centrifugal uu dedejiyo walxaha dibadda. Rotor-ka-mut-mug-dheer wuxuu dejiyaa qiyaaso waaweyn iyadoo la hubinayo qaybinta dardargelinta isku midka ah ee dhammaan dhibcaha la sii daayo.
Tallaabada 3 - Burburinta Saamaynta iyo Is-qaabaynta Habka Dhagax-on-Dhagax, walxaha la saaray ayaa isku dhaca midba midka kale ama barkin alaab ah oo lagu hayo gudaha qolka burburinta, gaarista is-burburinta iyada oo loo marayo khilaaf iyo saameyn - soo saarida qaybo cubic ah oo si fiican u qaabaysan oo leh xiriir bir ah oo yar. Habka Dhagax-on-Iron-ka, alaabada la dedejiyey waxay ku dhuftaan anvils saamaynta go'an ee ku hareeraysan qolka, iyagoo keenaya hufnaan sare oo burburinaya alaabta quudinta jilicsan.
Talaabada 4-aad - Kala soocida iyo soo daynta jajaban iyo qaabaysan wadar ahaan waxay ka soo baxaan dekeda dheecaanka hoose, oo ay wataan alaabada dhammaatay oo ay ka muuqato qaab aad u wanaagsan, darajo joogto ah, iyo module quruxsanaan la hagaajin karo oo ku haboon baadhista hoose, maydhista, ama isticmaalka tooska ah sida ciid la soo saaray.
Talaabada 5 - La Socodka iyo Dayactirka Saliida Nidaamka siidaynta saliida ee milkiilaha wuxuu si joogto ah ugu wareegayaa saliidda la sifeeyay iyada oo loo marayo kulanka xajinta. Kantaroolaha PLC waxa uu si toos ah ula socdaa heerkulka saliidda, waxa uu hawlgeliyaa qaboojinta ama kulaylinta hadba sidii loo baahdo, oo waxa uu kiciyaa xidhitaan badbaado leh haddii xaaladaha saliiddu ay dhaafaan xad nabdoon. Madax dubbe qaabaysan waa la eegi karaa oo si gaar ah ayaa loo beddeli karaa iyada oo aan la saarin dhammaan isku-xidhka rotor-ka.
Burburiyaha sare ee VSI - Waxa ka kooban adeeg
| Service Phase |
Service Content |
| Pre-Sales Analysis |
Material hardness testing, abrasiveness assessment, working mode recommendation (Stone-on-Stone vs Stone-on-Iron), model selection from 7 configurations |
| Process Integration Design |
Complete line layout with upstream jaw/cone/hammer crusher, downstream vibrating screen and sand washer, motor power matching |
| Manufacturing |
German-technology precision fabrication, deep-cavity rotor balancing test, combined hammer head quality inspection |
| Installation and Commissioning |
On-site foundation verification, dual-motor alignment, lubrication system commissioning, no-load and load trial runs |
| Operation Training |
Free training covering start-up sequence, working mode switching, rotor speed adjustment, lubrication monitoring, and hammer head replacement procedures |
| After-Sales Support |
Global spare parts supply including rotors, hammer heads, impact anvils, bearings, and seals; 24/7 remote technical consultation; scheduled maintenance service |
Burburiyaha sare ee VSI - Halbeegyada Farsamada
Tilmaamaha Model
| Model |
Feed Size (mm) |
Processing Capacity (t/h) |
| DLVSI1140 |
<50 |
250 - 340 |
| DLVSI1145 |
<55 |
280 - 400 |
| DLVSI1150 |
<55 |
300 - 440 |
Burburiyaha sare ee VSI - Kiisaska Mashruuca
Kiis 1 — Wax-soo-saarka Isku-darka Basalt ee Australia Shaqaale ka shaqeeya dhagaxa oo u dhow Brisbane wuxuu geeyay laba unug oo DLVSI1263 ah qaabka Dhagax-on-dhagaxa si loogu qaabeeyo wadar ahaan basalt-ka-jajabka ah ee loo isticmaalo dhismaha laamiga weyn. Wax soo saarka la isku daray wuxuu gaaraa 900 t/saacaddii, isagoo soo saaraya wadar ahaan qaab-kuyuubik leh oo leh sifooyin isku xiran oo heersare ah oo buuxiya shuruudaha AS2758 ee Australia. Habka Dhagax-on-dhagaxa waxa uu meesha ka saaray xidhiidhka tooska ah ee birta-ilaa-dhagaxa, iyada oo hoos u dhigaysa saamaynta beddelka xannibaadda in ka badan 40% marka la barbar dhigo macmiilkii hore ee qalabka VSI-ga caadiga ah.
Kiiska 2 - Dhirta samaynta dhagax nuuradeedka ee Thailand Soo saaraha shubka ah ee diyaarsan ee Gobolka Rayong ayaa ku rakibay hal unug oo DLVSI1145 ah oo ku shaqaynaya qaabka Stone-on-Iron si loo farsameeyo jajabyada nuuradda laga dhigo ciid la soo saaray. Marka la joogo 320 t/saacaddii, qalabku wuxuu keenaa M-Sand oo buuxinaya shuruudaha Machadka Heerarka Warshadaha Thai (TIS) oo leh modules ganaax ah oo u dhexeeya 2.8 iyo 3.1. Macmiilku waxa uu sheegay in 22% ay ka soo raynayso xoogga isku xidhka la taaban karo taas oo ay ugu wacan tahay tayada guud ee qaabka sare marka loo eego ilaha ciidda webiga ee dabiiciga ah.
Case 3 — Mashruuca Dib-u-warshadaynta Birta Birta ee Brazil Shirkad macdanta birta ah oo ku taal Minas Gerais ayaa isku daray hal unug oo DLVSI2010QR - moodeelka ugu weyn ee taxanaha oo leh 2,000 mm impeller iyo 500 kW dual motors - si ay uga baaraandegto dabada macdanta birta isku geynta heerka-dhismaha. Ku shaqaynta 850 t/h, mashiinku wuxuu si toos ah u aqbalaa cabbirada quudinta ilaa 200 mm kaydka dabada, isaga oo meesha ka saaraya baahida loo qabo burburinta labaad. Isku geynta ganaaxa ee dib loo helay waxaa la siiyaa mashaariicda kaabayaasha deegaanka, taasoo dhalinaysa dakhli dheeraad ah iyada oo la dhimayo mas'uuliyadda balli dabada iyadoo la raacayo tilmaamaha u hogaansanaanta wakaalada deegaanka Brazil (IBAMA).
Burburiyaha sare ee VSI - FAQ
Q1: Goorma ayaan dooranayaa Dhagax-ku-on-Dhagax iyo qaabka hawlgalka Dhagax-on-Iron?
J: Xulashada qaabku waxay ugu horayn ku xidhan tahay adkaanta alaabtaada ceeriin iyo xoqid. Dhagax-on-dhagaxa waxaa lagula talinayaa qallafsanaanta dhexdhexaadka ah ama alaabada xoqidda adag sida basalt, granite, iyo dhagaxyada webiyada halkaasoo la dhimo xirashada qaybta birta ay muhiim u tahay - alaabtu waxay ku dhacdaa lakab dahaar ah oo iskiis u sameysan halkii ay si toos ah u garaaci lahaayeen qaybo birta ah, taas oo kordhinaysa saamaynta nolosha si weyn. Dhagax-on-Iron wuxuu ku habboon yahay qallafsanaanta dhexdhexaadka ah ama qalabka hoose ee abrasion sida limestone iyo dolomite halkaas oo waxtarka burburinta ugu badan ay mudnaanta siiso - ficilka saameynta tooska ah ayaa soo saarta badeecooyin fiican si dhakhso ah laakiin waxay abuurtaa dharbaaxo la qiyaasi karo oo ku dhaca anvils. Kooxdayada farsamada ayaa bixisa falanqaynta agabka dhammaystiran si ay ugu taliso qaabka ugu habboon oo ay u habeeyaan xidhmada xadhkaha ama baakadka ku habboon ee halabuurka quudintaada gaarka ah.
Q2: Waa maxay faa'iidooyinka naqshadeynta madaxa dubbe ee isku dhafan?
J: Si ka duwan shirarka dubbaha monolithic ee dhaqameed ee u baahan ka saarid dhammaystiran marka qayb kasta ay muujiso xidhashada, Taxanaha DLVSI waxa uu leeyahay naqshad qaabaysan oo la isku daray halkaas oo qaybaha dubbaha shakhsiga ah loo beddeli karo si madax-bannaan iyadoo lagu salaynayo qaababka xidhashada dhabta ah ee lagu arkay inta lagu jiro kormeerka joogtada ah. Habkani waxa uu bixiyaa laba faa'iidooyin oo muhiim ah: marka hore, kaliya waxaad beddeshaa qaybaha xiran halkii aad iska tuuri lahayd qaybaha qayb ahaan la isticmaali karo, hoos u dhigista isticmaalka alaabta lagu qiyaasay 30% ilaa 40%; Marka labaad, wakhtiga dayactirka halkii wareeg ee beddelka ayaa aad u gaaban tan iyo markii farsamayaqaanadu ay qabtaan qaybo yaryar oo gaar ah iyaga oo aan kala furfurin dhammaan rotor-ka. Sannado badan oo shaqo oo caadi ah, kaydadkani waxa ay tarjumaan wadarta qiimaha lahaanshaha oo aad u hooseeya.
Q3: Sidee ayuu nidaamka saliidda ee ay maamusho PLC u ilaaliyaa burburiyaha VSI inta lagu jiro hawlgalka joogtada ah?
J: Nidaamka saliidda dufanka leh wuxuu u shaqeeyaa sidii wareeg xiran oo otomaatig ah oo dhammaystiran oo ay maamusho PLC moduleka xakamaynta caqliga. Bamka saliidda ayaa si joogto ah u siiya saliid la sifeeyay labada kulan ee muhiimka ah halka dareemayaasha heerkulku ay la socdaan xaaladaha kulaylka ee wakhtiga dhabta ah. Haddii heerkulka saliidda uu ka sarreeyo heerka hore loo dejiyay sababtuna tahay kulaylka deegaanka ama culeyska culus, nidaamka qaboojinta hawada isku dhafan ayaa si toos ah u shaqeysa; Taa beddelkeeda, xaaladaha bilawga qaboobaha curiyaha kuleylku wuxuu horay u diiriyaa saliidda si uu u noqdo viscosity habboon ka hor inta uusan darawalka weyni qaban. Haddii ay dhacdo wax aan caadi ahayn - cadaadiska saliidda oo aan ku filnayn, heerkulka xad-dhaafka ah, ama socodka socodka - PLC waxay kicisaa xirid ilaalin degdeg ah si looga hortago waxyeellada ka hor intaysan dhicin. Kormeerkan dhamaystiran waxa uu kordhiyaa nolosha adeega ilaa 50% marka la barbar dhigo hababka gacanta lagu kormeero waxana uu meesha ka saarayaa guuldarrooyinka aan la qorshayn ee ay sababaan arrimaha la xidhiidha sifaynta.
Khadadkayada wax-soo-saarka ciidda iyo jayga ah waxay ku faanaan dabool ballaadhan oo dhan walba ah, waxaanan bixinnaa qaabeyn dhammaystiran oo ka yimid qalab gooni-gooni ah ilaa khadadka wax-soo-saarka furaha oo buuxa, oo ay ku jiraan Qalabka Crushing, Qalab Samaynta Ciidda, Qalabka baarista, Qalabka Quudinta, Qalabka Macdanta iyo Burburiyaha Mobile-ka. Waxaan bixinaa xalinta jajabinta iyo habaynta ee qalabyo kala duwan oo ay ka mid yihiin bluestone, limestone, basalt, granite, quruurux, gangue dhuxusha, calcite, quartz stone, dolomite, iron ore, barite, diabase, tuff iyo calcium sare ee dhagax nuurad ah, iyo sidoo kale xal processing ee kaolin. Waxaan sidoo kale samatabbixin xal-burburin xirfadeed ee qashinka adag warshadaha sida slag iyo dabo, iyo xal daawaynta dhamaystiran ee dhismaha & burburinta qashinka. Marka lagu daro xalalka wax soo saarka go'an ee agabyo kala duwan, waxaan sidoo kale siinaa xalalka Cutubka Gurguurta ee Mobilka dabacsan si loo daboolo baahiyaha hawlgalka goobta ee kala duwan ee wax soo saarka wadarta ciidda iyo jayga.
Kala xiriir Hada